Disc Pelletizer

Disc Pelletizer Specification

Production Capacity
0.5 - 6 TPH

Machine Type
Disc Pelletizer

Model No
DP-3500

Power Rating
7.5 kW

Noise Level
<80 dB

Motor Power
7.5 kW

Cooling System
Natural Air Cool

Operating Temperature
Ambient

Frame Type
Heavy Duty Welded Frame

Lubricating System
Centralized Grease

Accuracy
5% of capacity

Voltage
415 V

Connectivity Options
Optional Remote Monitoring

Features
High Pelletizing Efficiency, Rugged Design, Easy Maintenance

Control System
PLC Controlled

Drive
Gearbox Drive

Frequency
50 Hz

Product Type
Disc Pelletizer

Technology
Mechanical

Power Source
Electric

Operating Type
Automatic

Power
7.5 kW

Pressure
Atmospheric

Surface Treatment
Paint Coated

Dimension (L*W*H)
3500 mm x 2200 mm x 4000 mm

Weight (kg)
2500 kg

Color
Blue & Yellow

Usage & Applications
Pelletizing ore, fertilizer, chemicals, cement

Disc Diameter
3500 mm

Control Panel
Integrated

Sealing System
Dust Tight Covers

Raw Material Size
<16 mm

Safety Features
Overload Protection, Emergency Stop

Feeding Arrangement
Belt Conveyor

Corrosion Resistance
Yes

Inclination Angle
35-55° Adjustable

Disc Material
Mild Steel

Working Speed
15 rpm

Service Support
On-site & Remote Assistance

Pellet Size Range
3 to 15 mm

Discharge Type
Manual/Automatic

Installation
Foundation Mounted

Disc Pelletizer Trade Information

Minimum Order Quantity
1 Number

Supply Ability
10 Per Day

Delivery Time
7 Days

About Disc Pelletizer

The Eloquent Disc Mill EDM 100 is suitable for the extremely quick, loss-free and reproducible grinding of medium-hard, brittle and fibrous materials to analytical fineness. The instrument runs steadily and smoothly, even with heavy grinding sets, at maximum speed thanks to the new Stabilized-Plane-Drive.
With its robust design, theEDM 100 has proven to be ideal for use in the building materials sector (cement), in geology, mineralogy, metallurgy and in power plants. Due to the high end fineness and speed the RS 200 is the perfect mill when it comes to preparing samples for spectral analysis

Flexible Design for Diverse Applications

The DP-3500 Disc Pelletizer is engineered to meet the versatile needs of industries involved in ore, fertilizer, chemical, and cement pelletizing. Its adjustable inclination and wide raw material compatibility ensure consistent performance across various applications, making it suitable for dynamic manufacturing environments.

Advanced Control & Safety Features

Equipped with a PLC integrated control panel and safety features such as overload protection and emergency stops, this pelletizer prioritizes operator safety and operational reliability. Its dust-tight covers and paint-coated surfaces enhance durability and minimize environmental hazards.

Efficient Performance and Easy Maintenance

Designed for continuous operation at a working speed of 15 rpm, the DP-3500 delivers accurate pellet sizing (5% of capacity) and low noise output (<80 dB). The machine's centralized lubrication and heavy-duty frame ensure long service life and minimal downtime, supporting cost-effective production.

FAQ's of Disc Pelletizer:

Q: How does the DP-3500 Disc Pelletizer operate?

A: The DP-3500 operates using a mechanically driven, gearbox-powered disc that rotates at 15 rpm. Raw materials are fed via a belt conveyor, and the disc's inclination can be adjusted between 35 and 55 to control pellet formation. It is PLC controlled and offers both manual and automatic discharge options, with integrated overload protection for safe, continuous operation.

Q: What materials and pellet sizes can the pelletizer handle?

A: This pelletizer is suitable for raw materials such as ore, fertilizer, chemicals, and cement, with input sizes less than 16 mm. It can produce pellets ranging from 3 to 15 mm in diameter, supporting a wide range of production requirements.

Q: What is the installation and setup process for the machine?

A: The DP-3500 is foundation mounted for stability and longevity. Installation services include both on-site and remote assistance, helping ensure proper setup, commissioning, and integration of the control panel and feeding system.

Q: Where can the DP-3500 be used most effectively?

A: It is ideal for industrial pelletizing units, mining operations, fertilizer plants, and chemical processing facilities where precise pellet sizing and robust performance are crucial. Its corrosion resistance and rugged construction make it suitable for challenging working conditions.

Q: What maintenance is required for efficient operation?

A: Routine maintenance involves centralized grease lubrication, inspection of critical components, and periodic checks of the sealing and control systems. The design enables straightforward access for component service, ensuring easy upkeep and minimal downtime.

Q: What are the key benefits of using this disc pelletizer?

A: Key benefits include high pelletizing efficiency, precise output, robust design, low noise levels (<80 dB), and flexible operation. Safety features, dust-tight covers, and integrated control enhance workplace safety and process control, while service support ensures ongoing operational reliability.

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